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Guide · design process

Designing a custom mould with your pastry chef.

The best mould conversations happen between a mould maker and the chef who'll actually use the tool. Here's how to make that a productive hour.

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The guide

Designing a custom mould with your pastry chef.

01

Get the chef in the room

The single biggest thing that goes wrong in mould design is that the mould maker never speaks to the chef. Sign-off comes back through a purchasing office, an intent gets lost in translation, and the tool arrives wrong. Get the chef on the call, or better, in the workshop.

02

Bring the sketch, the sample, or the plate

A sketch on a napkin, a wax model, or a plated version of the finished dessert — any of these is a good starting point. Words alone are the slowest way to start. We'll go from any physical starting point faster than from a description.

03

Describe the demould motion in verbs

Do you flip, tap, invert, or peel? Describe it in action verbs. The demould motion drives the silicone hardness we spec, and getting it right at design stage saves a re-tool.

04

Talk about what's next to the mould in service

Where does the dessert go after demoulding? Onto a glazing rack, straight to a plate, into packaging? The next step affects mould height, cavity spacing, and top-edge profile. Tell us the service context.

05

Expect a proof cavity before a full tray

For a bespoke or high-detail design, we usually build a single proof cavity first, sign off with the chef, then scale to a full tray. That extra step catches ninety percent of "that's not quite what I meant" before we've built ten cavities of it.

06

Retain the design conversation on file

Notes from the design conversation stay on file with the drawing. So if you reorder in a year, or extend the tooling, we're not starting from scratch with a new set of assumptions.

Dessert sample, sketch and prototype silicone tray on a workshop table
A physical sample helps start a custom mould

Related reading

More on this topic.

Custom food mould shapes

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Master patterns for food moulds

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Chocolate mould finish and gloss

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Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
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