Line-rate cavity planning
Cavity count and spacing designed around your line rate, not around a catalogue tray.
Sector · food manufacturers
A food manufacturer needs tooling that hits a labelled weight, cleans down through a tunnel, and doesn't stop the line. We build around that.
Why we work here

Food manufacturing is a different sport from artisan food work. Cavity yield matters. Line rate matters. Cleandown throughput matters. A tooling decision that suits a bakery bench won't survive a production floor.
We supply silicone cavity tooling to UK food manufacturers — dessert manufacturers, confectionery, gelato producers, chilled patisserie, seasonal-shape lines. Cavity spec, grade selection and paperwork are all set for line use, not for the bench.
Why buyers pick us
Cavity count and spacing designed around your line rate, not around a catalogue tray.
For tunnel-wash lines, we spec grades that survive repeated caustic cycles.
Cavity dimensions held tight across the fleet. Tray one and tray fifty deliver the same portion.
Supplier declaration and grade record on every order. Enough for a supplier approval visit.
Typical work
Multi-cavity dessert trays sized to line depositors and cool tunnels.
High-yield boiled sweet, gummy, or jelly cavity tools for national confectionery lines.
Multi-cavity stick or bar tools for gelato and lolly manufacturers scaling to national supply.
Cavities designed to a labelled unit weight for retail packs.
A second identical tool held in reserve to avoid line stoppage if the primary tool fails.
At a glance
How a production tray is laid out
Swipe to see the whole diagram
Questions
Yes. We build production tooling for national food producers. Grade selection and paperwork are set for line use.
Yes. Portion weight is a cavity design job. Tell us the target weight and the fill density and we hold cavity volume to it.
Yes. Supplier declaration and grade record on every order. Sufficient for supplier approval visits.
Yes, by agreement. Common for producers who can't afford a line stoppage. We hold it on our floor or at your site.
Ready?
Tell us the format, the depositor, the wash. We'll come back with a route.
Real people, a real workshop
No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.



Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare