Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

What we make

Food-contact moulds for bakers, chocolatiers and food manufacturers.

Twenty services and forty-odd formats, all in PFAS-free platinum-cure food-grade silicone. Pick what you make, or the problem you need solving.

Services20
Formats41
UKMade
BRCGS AACertificated

Our capability, listed

Twenty services, one workshop, one workflow.

Different food-grade silicone moulds grouped on one workshop bench
Different mould types made in one workshop

Split by what you're making, the format you need, and where you are in your product's life. Every service is delivered by the same team from the same workshop.

By product

What you're making.

Stacks of silicone chocolate mould trays beside freshly released chocolates
Service

Chocolate moulds

The tempered chocolate has to snap out clean, the surface has to hold gloss, and the tray has to keep flat over a run of a thousand. That is the mould brief for chocolate work.

See service
Patisserie workstation with finished desserts beside matching silicone mould cavities.
Service

Patisserie moulds

A patisserie mould has to hold a delicate shape, release without a dent, and repeat that a hundred times a service. It also has to look like the chef's drawing.

See service
Bakery silicone moulds arranged with tray, rack and depositor parts
Service

Bakery moulds

A bakery mould is oven equipment. It has to survive a bake cycle, release without a tear, and drop into the tray you already have. That is the brief.

See service
Frozen dessert moulds with sticks on a chilled metal table
Service

Ice-cream moulds

Frozen product wants a mould that holds its geometry down to -25°C and pops without a fracture. It also wants a stick or a wrap that lands right every time.

See service
Gloved hand releasing sweets from silicone confectionery moulds on a bench
Service

Confectionery moulds

Confectionery is a heat game. Boiled sugar goes in at 130°C, sets to something you can drop, and the mould has to release without pulling detail off the sweet.

See service
Gelato production area with varied silicone mould trays on tables
Service

Gelato moulds

Gelato is denser, warmer-served and lower in air than ice-cream. That changes how it fills a cavity, how it hardens and how it lets go. The mould has to be designed for gelato, not borrowed from a lolly line.

See service

Specialist formats

The formats that need their own tooling.

Chocolate bar moulds with different cavity layouts and finished bars
Format

Chocolate bar moulds

A bar is the most looked-at thing a chocolatier sells. The face, the snap lines, the edge and the back all come from the mould, so the mould deserves as much thought as the recipe.

See service
Detailed pralines being released from a flexible silicone mould.
Format

Praline moulds

A praline is small, so every flaw is large. The shell has to be thin and even, the cap has to seal flat, and the detail has to read at the size of a thumbnail.

See service
Two silicone mould halves aligned for a hollow chocolate figure
Format

Hollow figure moulds

Eggs, bunnies, Father Christmas, a local landmark. Hollow work lives or dies on the seam, and the seam lives or dies on how the two halves register.

See service
Gloved hands demoulding a smooth frozen entremet from a silicone mould.
Format

Mousse and entremet moulds

An entremet is judged the moment the mirror glaze goes on. Any dent, air mark or soft edge from the mould shows up under the shine.

See service

By capability and stage

The specialist bits, and where you are.

Portion control

Portion control is a mould problem. If every cavity holds the same volume, every dessert weighs the same and every tray hits the same… See service

Branded cavities

A moulded logo on a chocolate bar or a jelly is a manufacturing detail, not just a graphic. The mould has to render it and the finished product has… See service

Multi-cavity tooling

The economics of food production are cavity economics. Every extra cavity per tray is a pour saved and a demould saved. We design tooling with that… See service

Flexibility and release

A mould that's too stiff tears delicate work. Too soft, it distorts under the fill. Choosing the flex is a specification decision, not a… See service

Material selection

A food-contact mould is only as good as the material spec behind it. We choose the grade around your product and your cleandown, then document it on… See service

Master patterns

Every silicone mould starts as a positive. That positive — the master pattern — decides how good the mould can… See service

Custom shapes

If a catalogue mould covered every dish, chefs wouldn't need us. Bespoke cavity work is what we do most… See service

Hand-poured moulds

Not every food mould needs a steel tool. A hand-poured silicone mould is where scaling starts, and for many artisan producers, where it… See service

Scaled production

There's a point where a hand-poured tray stops making sense. That's the point we build you a production tool. We help you find that… See service

Replacement moulds

A worn tray is a shift-stopper. A matched replacement is a phone call, not a redesign — if the paperwork is still on… See service

Close view of multi-cavity and portioning silicone food moulds
Specialist cavity designs for consistent food production

Process, materials, quality

How we make it, and what comes with it.

How each route works

Hand-poured, cast, compression, injection. Read the processes

Food-contact silicone

The grades we work with, in plain English. Read the materials

Quality and paperwork

What we check and what we send with every mould. See quality

At a glance

The idea in a picture.

Where food-grade silicone is used

FreezerFrozen desserts, gelatoChillerSetting, mousse, chocolateRoomCasting, filling, storingOvenBaking, where the grade allowsColderHotter

Swipe to see the whole diagram

Platinum-cure silicone copes with a wide temperature range. We confirm the limits of your grade on every order.

Ready?

Tell us what you're trying to make.

The first conversation is quick: what the mould has to hold, how you demould it, how you clean it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team