Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Service · hollow figures

Hollow figure moulds that close true every time.

Eggs, bunnies, Father Christmas, a local landmark. Hollow work lives or dies on the seam, and the seam lives or dies on how the two halves register.

BRCGS AACertificated
PFAS-freePlatinum-cure
UKMade
Any batchNo minimum

Overview

Hollow figure moulds that close true every time.

Closed hollow figure silicone mould with aligned halves on cooling rack
Closed mould aligned for hollow figure shell work

A hollow figure is poured, closed, turned and chilled. Every one of those steps pulls on the two halves of the mould. If the registration is loose, the seam shows. If the walls are too soft, the figure goes out of shape.

We build two-part and multi-part silicone moulds for hollow chocolate, isomalt and sugar work. Registration keys, seam placement and wall stiffness are all designed around how your team actually closes and turns the tool.

What we make

Common asks in this service.

01

Two-part hollow moulds

Matched halves with keyed registration so the tool only closes one way.

02

Hidden seam placement

We put the parting line along a natural edge of the figure so it disappears on the finished piece.

03

Rotational shell-work tooling

Moulds stiff enough to hold shape while your team turns them to spread the shell.

04

Sugar and isomalt showpieces

High-temperature food-contact silicone for poured sugar and isomalt display work.

05

Seasonal ranges

A family of figures sharing one closing method, so a new shape does not need new habits on the bench.

Several hollow figure silicone moulds showing closed halves and keyed registration
Different hollow figure mould styles on one bench

How it gets made

Drawn, proofed, then poured.

Every hollow figure mould starts as a drawing we agree with you. We make a master, pour a single proof cavity in PFAS-free platinum-cure food-grade silicone and let you test it with your own recipe.

Once you are happy, we pour or press the full tray, record the grade against your order and keep the drawing on file for reorders.

How our processes work

Single proof cavity mould beside master pattern on workshop bench

What we ask up front

Four questions on every enquiry.

01

Your closing method

Clips, bands, magnets or hands. We design registration around it.

02

How you spread the shell

By hand, on a spinner or by slush-and-drain. It changes wall stiffness.

03

Where the seam can go

Show us which side is the face. We keep the seam away from it.

04

Material

Chocolate, isomalt or pulled sugar. Hot sugar needs a high-temperature grade.

Typical work

Case studies and further reading.

Two-part silicone bunny mould being held ready for chocolate rotation.
Hollow

Two-part hollow bunny

Asymmetric registration keys and a seam hidden in the fur texture.

See project
Two-part silicone mould and hollow chocolate figure with subtle seam
Chocolate

Chocolate hollow figure moulds

Our drill-down page on seasonal chocolate figures specifically.

See service
Master pattern beside the silicone mould produced from it
Pattern

Master patterns for food

Every hollow mould starts with a well-finished master. Here is how we make them.

See service

At a glance

The idea in a picture.

Solid pieces and shelled pieces

Solid pieceShell with fillingFillingShellCapFlat land between cavitiesSilicone mould

Swipe to see the whole diagram

Shell work needs an even wall and a flat land for a clean cap. Solid work fills the whole cavity.

Questions

Four that come up on this service.

Will the seam show?

Not if the parting line sits on a natural edge and the halves register tightly. We place it at drawing stage.

Can I use clips or magnets?

Yes. Tell us which and we design the flange and keys to suit.

Do you do sugar and isomalt?

Yes, in a high-temperature food-contact grade. Tell us your pour temperature.

Can I scale a figure to two sizes?

Yes. We can scale the master and keep the same closing method across both.

Ready?

Talk to us about hollow figure moulds.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team