Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Hand-poured moulds · artisan short-run trays

Artisan trays for small, regular batches.

Four or six cavities, poured by hand, is often exactly right for a small chocolatier, bakery or patisserie. No production tool needed.

BRCGS AACertificated
PFAS-freePlatinum-cure
ProofedOne cavity first
Any batchNo minimum

Overview

Artisan short-run trays, done properly.

Small hand-poured silicone trays for artisan food production on a workshop bench
Small trays made for regular artisan batches

Small producers do not need thousands of parts. They need a few good trays that match their bench, their chiller and their week.

We hand-pour small trays for artisan production, with the drawing and grade kept on file for easy repeat orders.

What we design for

The details that make this format work.

01

Bench-sized trays

Sized to a small chiller or a marble slab.

02

Artisan economics

No steel tooling cost for small volumes.

03

Repeatable reorders

Drawing and grade on file.

04

Upgrade path

Move to production tooling when volume justifies it.

What we ask up front

The same four questions we ask on every job like this.

01

What you want to make

Sketch, photo or sample, whichever's to hand. We start from what you actually have.

02

How you'll fill and demould it

The demould motion matters even on a single cavity. Tell us how you plan to work with the mould.

03

How many you actually need

A hand-poured tool is right for tens or hundreds, not tens of thousands. We'll be honest about when to graduate to a production tool.

04

The grade

Food-contact from the start. We don't use a general-purpose silicone on a food job and swap later.

Related case study

A chocolatier's praline tasting tray.

Twenty-four cavities, six different shapes across four repeats each, all on a tray sized to a specific chiller shelf.

Read the case study

Everything on hand-poured moulds

Silicone praline tray with multiple cavity forms.

At a glance

The ideas in pictures.

How a production tray is laid out

Outside size matched to your shelf, frame or depositor plateCavityLand between cavitiesStiff rim for handlingDelicate shapes wherethe tray flexes least

Swipe to see the whole diagram

Every tray starts from the size of the kit it has to fit, then the cavities are arranged around it.

How a food mould gets made

  1. 01DrawingWe agree the shape with you
  2. 02MasterMade to the drawing
  3. 03Proof cavityPoured in food-grade silicone
  4. 04Your testTry it with your own recipe
  5. 05Full trayPoured or pressed to size
  6. 06On recordGrade and drawing kept for reorders

Swipe to see the whole diagram

Nothing goes into full production until you have tested a cavity with your own recipe.

Questions

What people ask about this format.

When should I move to production tooling?

When bench labour costs more than a tool would. See our scaling guide.

Can I add cavities later?

Yes. We can pour a larger tray from the same master.

Is it food-grade?

Yes, platinum-cure food-grade silicone throughout.

Related formats

Other formats in this family.

Prototype food cavities

One cavity to test an idea. Explore

All hand-poured moulds

The full service overview. See service

Every service

All twenty services in one place. What we make

Ready?

Talk to us about artisan short-run trays.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team