Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Replacement moulds · held-spare food tooling

Held-spare tooling so a torn tray never stops a shift.

For some lines, one torn tray means a stopped shift. A held spare turns that into a five-minute swap.

BRCGS AACertificated
PFAS-freePlatinum-cure
ProofedOne cavity first
Any batchNo minimum

Overview

Held-spare food tooling, done properly.

Matched silicone production tray and clean held spare stored side by side
A spare tray matched to the running set

Line stoppages cost more than trays. Holding a spare — at your site or ours — is a simple insurance policy.

We make and hold spare trays by agreement, matched to the running set and ready to ship.

What we design for

The details that make this format work.

01

Held at our site or yours

Whichever suits your stores.

02

Matched to running trays

Same drawing, same grade.

03

Rolling replenishment

When you use a spare, we make the next one.

04

Second-tool planning

For production tooling, a second tool in reserve.

What we ask up front

The same four questions we ask on every job like this.

01

Order history

If you've ordered from us before, the drawing is on file. Tell us the original PO or the year we made it.

02

What's worn out

A photo of the wear helps us decide whether to replace like-for-like or refine the design.

03

Any process changes

If your fill, chill or wash cycle has changed since the last order, tell us. Grade may need reviewing.

04

Timescale

Tell us how urgent. Some replacements can be prioritised, especially if the original spec is on file.

Related case study

A confectionery producer's boiled-sweet cavity mould.

Hot-poured sugar at 135°C, a recessed brand mark in every cavity floor. High-temperature food-contact silicone.

Read the case study

Everything on replacement moulds

Fruit gummies being released from a flexible food-grade silicone confectionery tray.

At a glance

The idea in a picture.

How a production tray is laid out

Outside size matched to your shelf, frame or depositor plateCavityLand between cavitiesStiff rim for handlingDelicate shapes wherethe tray flexes least

Swipe to see the whole diagram

Every tray starts from the size of the kit it has to fit, then the cavities are arranged around it.

Questions

What people ask about this format.

Do you charge to hold spares?

We agree it up front — no surprises.

Can spares go out of date?

Silicone stores well if kept cool, dark and flat. See our storage guide.

Can we hold a second compression tool?

Yes, by agreement.

Related formats

Other formats in this family.

Like-for-like replacement trays

Matched to the tray you run now. Explore

All replacement moulds

The full service overview. See service

Every service

All twenty services in one place. What we make

Ready?

Talk to us about held-spare food tooling.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team