Deeper cavities
Room for inclusions without thin spots.
Chocolate bar moulds · inclusion bar moulds
Nuts, fruit and crumble make a bar exciting and a mould harder. Deeper cavities and softer corners stop the bar cracking on release.
Overview

Inclusions add weight and stress. A standard bar cavity can crack the bar as the inclusions catch on the way out.
We deepen and radius inclusion cavities so the bar releases whole and the inclusions sit proud.
What we design for
Room for inclusions without thin spots.
Radii that stop cracking on release.
Cavity volume allowing for inclusions.
A clean face on the front even with a loaded back.
What we ask up front
Tell us the net weight on the wrapper. We set cavity volume from it and your chocolate's density.
How many pieces, and how clean the break needs to be. That drives snap-line depth and profile.
Bench tap, flex-and-push or invert. We match silicone hardness to it.
Send the vector file early. We check the finest feature will read on a tempered bar.
Related case study
One bar, one moulded logo, one bench-tap knock-out. A concise project that shows what silicone chocolate mould work looks like when the temper and knock-out are considered up-front.

At a glance
Solid pieces and shelled pieces
Swipe to see the whole diagram
Questions
Not with the right cavity depth and radius.
Yes.
From your chocolate and inclusion mix.
Related formats
Segmented tablets with clean snap lines. Explore
The full service overview. See service
All twenty services in one place. What we make
Ready?
Send a photo, a sketch or a sample. We'll come back with a route and a quote.
Real people, a real workshop
No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.



Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare