Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Chocolate bar moulds · inclusion bar moulds

Inclusion bar moulds for bars with something on the back.

Nuts, fruit and crumble make a bar exciting and a mould harder. Deeper cavities and softer corners stop the bar cracking on release.

BRCGS AACertificated
PFAS-freePlatinum-cure
ProofedOne cavity first
Any batchNo minimum

Overview

Inclusion bar moulds, done properly.

Deep radiused silicone cavities for chocolate bars with inclusions
Deeper bar cavities help inclusions release cleanly

Inclusions add weight and stress. A standard bar cavity can crack the bar as the inclusions catch on the way out.

We deepen and radius inclusion cavities so the bar releases whole and the inclusions sit proud.

What we design for

The details that make this format work.

01

Deeper cavities

Room for inclusions without thin spots.

02

Soft corners

Radii that stop cracking on release.

03

Weight allowance

Cavity volume allowing for inclusions.

04

Face detail

A clean face on the front even with a loaded back.

What we ask up front

The same four questions we ask on every job like this.

01

Target weight

Tell us the net weight on the wrapper. We set cavity volume from it and your chocolate's density.

02

Snap and segment

How many pieces, and how clean the break needs to be. That drives snap-line depth and profile.

03

Knock-out method

Bench tap, flex-and-push or invert. We match silicone hardness to it.

04

Branding

Send the vector file early. We check the finest feature will read on a tempered bar.

Related case study

A Midlands chocolatier's signature bar mould.

One bar, one moulded logo, one bench-tap knock-out. A concise project that shows what silicone chocolate mould work looks like when the temper and knock-out are considered up-front.

Read the case study

Everything on chocolate bar moulds

Silicone inclusion bar mould inverted after clean chocolate release

At a glance

The idea in a picture.

Solid pieces and shelled pieces

Solid pieceShell with fillingFillingShellCapFlat land between cavitiesSilicone mould

Swipe to see the whole diagram

Shell work needs an even wall and a flat land for a clean cap. Solid work fills the whole cavity.

Questions

What people ask about this format.

Will big inclusions crack the bar?

Not with the right cavity depth and radius.

Can the face still carry a logo?

Yes.

How do you set weight?

From your chocolate and inclusion mix.

Related formats

Other formats in this family.

Snap tablet moulds

Segmented tablets with clean snap lines. Explore

All chocolate bar moulds

The full service overview. See service

Every service

All twenty services in one place. What we make

Ready?

Talk to us about inclusion bar moulds.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team