Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Portion control · multi-portion trays

Multi-portion trays for menus with more than one size.

A tasting portion, a standard and a sharing size from one tray. Fewer trays to wash and store, and the right size every time.

BRCGS AACertificated
PFAS-freePlatinum-cure
ProofedOne cavity first
Any batchNo minimum

Overview

Multi-portion trays, done properly.

Single silicone tray with one dessert shape in several portion sizes
One tray carrying several dessert portion sizes

Many menus run the same dessert in two or three sizes. Separate trays multiply storage and washing, and the wrong tray gets grabbed.

We design single trays that carry several portion sizes, each checked to its own target volume.

What we design for

The details that make this format work.

01

Several sizes, one tray

Two or three cavity sizes laid out on one tray.

02

Each size checked

Every cavity size checked against its own target.

03

Clear layout

Sizes grouped so the team picks the right one quickly.

04

Balanced flex

Layout arranged so large and small cavities release together.

What we ask up front

The same four questions we ask on every job like this.

01

The target volume or weight

Tell us the number. We design cavity depth and shape around it and confirm the check at manufacture.

02

The fill density

A mousse, a batter and a set gel weigh different amounts per millilitre. We factor that into the cavity design.

03

Line acceptance limits

How tight does the portion need to be? We agree the tolerance up front and hold to it.

04

Cleaning and inspection

Volume drifts if a mould deforms. We spec grade and wall thickness to hold cavity shape through your wash regime.

Related case study

A Yorkshire caterer's portion-controlled dessert mould.

A wedding caterer holding a portion cost across large numbers, cavity volume held to a specified target across every tray in the fleet.

Read the case study

Everything on portion control

Dessert mould tray beside matching portions in different sizes

At a glance

The idea in a picture.

How a production tray is laid out

Outside size matched to your shelf, frame or depositor plateCavityLand between cavitiesStiff rim for handlingDelicate shapes wherethe tray flexes least

Swipe to see the whole diagram

Every tray starts from the size of the kit it has to fit, then the cavities are arranged around it.

Questions

What people ask about this format.

Will small and large portions freeze together?

Yes, if the layout is balanced. We arrange cavities to suit.

Can sizes be marked?

Yes, with a small moulded mark on the tray.

Is it cheaper than three trays?

Usually, once washing and storage are counted.

Related formats

Other formats in this family.

Volume-checked dessert moulds

Cavity volume checked at manufacture. Explore

Weight-target retail moulds

Cavities set to a labelled weight. Explore

All portion control

The full service overview. See service

Every service

All twenty services in one place. What we make

Ready?

Talk to us about multi-portion trays.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team