Bidford-on-Avon, Warwickshire. Mon to Fri.BRCGS Grade AA certificated01789 224228

Portion control · volume-checked dessert moulds

Dessert moulds with every cavity volume checked.

If every cavity holds the same amount, every dessert costs the same to make. We check it before the mould leaves us.

BRCGS AACertificated
PFAS-freePlatinum-cure
ProofedOne cavity first
Any batchNo minimum

Overview

Volume-checked dessert moulds, done properly.

Cavity-by-cavity volume checking on a translucent dessert mould tray
Checking dessert cavity volume during manufacture

Portion drift usually starts at the mould. Cavities that vary by a little add up to a real food-cost problem across a year.

We design dessert cavities to a target volume and check them at manufacture, recording the result so you have it on file.

What we design for

The details that make this format work.

01

Target-volume design

Cavity shape drawn to hit a stated volume.

02

Checked at manufacture

Every tray checked against the target before dispatch.

03

Check record

A written record on file for your QA and your auditor.

04

Shape that holds

Wall and grade chosen so volume stays put through washing.

What we ask up front

The same four questions we ask on every job like this.

01

The target volume or weight

Tell us the number. We design cavity depth and shape around it and confirm the check at manufacture.

02

The fill density

A mousse, a batter and a set gel weigh different amounts per millilitre. We factor that into the cavity design.

03

Line acceptance limits

How tight does the portion need to be? We agree the tolerance up front and hold to it.

04

Cleaning and inspection

Volume drifts if a mould deforms. We spec grade and wall thickness to hold cavity shape through your wash regime.

Related case study

A Yorkshire caterer's portion-controlled dessert mould.

A wedding caterer holding a portion cost across large numbers, cavity volume held to a specified target across every tray in the fleet.

Read the case study

Everything on portion control

Matched dessert portions from evenly filled silicone mould trays

At a glance

The idea in a picture.

How a production tray is laid out

Outside size matched to your shelf, frame or depositor plateCavityLand between cavitiesStiff rim for handlingDelicate shapes wherethe tray flexes least

Swipe to see the whole diagram

Every tray starts from the size of the kit it has to fit, then the cavities are arranged around it.

Questions

What people ask about this format.

How tightly can you hold volume?

Tightly enough for consistent portions. We agree the tolerance with you up front rather than quote a number here.

What paperwork comes with it?

A material declaration and a cavity check record.

Can you check trays we already own?

We can measure them and tell you how they compare.

Related formats

Other formats in this family.

Weight-target retail moulds

Cavities set to a labelled weight. Explore

Multi-portion trays

Several portion sizes on one tray. Explore

All portion control

The full service overview. See service

Every service

All twenty services in one place. What we make

Ready?

Talk to us about volume-checked dessert moulds.

Send a photo, a sketch or a sample. We'll come back with a route and a quote.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Culinary, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • BRCGS Grade AATechcraft Industries Culinary Ltd. See the certificate details.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team